Top 10: Automation Leaders

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Discover which manufacturers are leading the shift from automation to autonomy
Discover which manufacturers are leading the shift from automation to autonomy, investing in industrial robots and driving the future of AI innovation

On May 12-15, ‘Automate’, the largest robotics and automation trade show in North America, is set to showcase the latest in robotics, AI, motion-control and more.

It highlights the immense scale of automation innovation we are seeing today - and how this innovation distinguishes the most competitive manufacturers.

Today’s manufacturing powerhouses are also automation powerhouses, embracing industrial robots, AI and digital twins across design, production, assembly and logistics. 

By looking to these leaders the importance of automation to manufacturing progress is clear.

10. Schaeffler

Revenue: US$19.85bn
Employees: 82,074
CEO: Klaus Rosenfeld
Founded: 1946

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The Schaeffler Group, the leading manufacturer of rolling element bearings for automotive, aerospace and heavy industry, stands as an influential automation leader. 

Not only does the company provide a range of industrial robot solutions to numerous manufacturing verticals - from printing to beverage packaging - but it also implements automation, like Microsoft’s Factory Operations Agent aids, across its operations. 

At Schaeffler’s Hamburg factory, steel ball bearing production has been almost completely automated, with AI systems ensuring the removal of defects.

9. Toyota

Revenue: US$312bn 
Employees: 375,235+
CEO: Koji Sato 
Founded: 1937

Toyota's UK headquarter

Automotive giant Toyota is another leader in advanced automation, using it extensively across its assembly lines. 

With collaborative robots, workers are helped with critical tasks like part assembly and quality control, enhancing productivity and safety. 

Toyota has integrated AI into production planning, helping to optimise vehicle output based on real-time demand data.

Beyond automating the factory, Toyota has also been extremely successful in its pursuit of autonomous vehicles, announcing the launch of a new EV with advanced self-driving features.

8. Volkswagen

2024 Revenue: US$342.4bn
Employees: 670,000
CEO: Oliver Blume
Founded: 1937

Volkswagen building

Volkswagen is another key automotive manufacturer that has influenced the sector with its adoption of automation - within and outside its vehicles. 

The company continues to expand its use of industrial robots, placing orders for hundreds with KUKA and thousands with FANUC for specific European plants. 

In these plants, autonomous mobile robots play a vital role in transporting components and materials, while advanced AI boosts predictive maintenance and digital twins help simulate and optimise factory processes. 

7. BMW

2024 Revenue: US$160.8bn
Employees: 133,000
CEO: Oliver Zipse
Founded: 1916

BMW

BMW cars are now leaving its highly-automated factories fully autonomous, boasting the connectivity that will define the cars of the future. 

A global manufacturer which extensively pursues AI and automation innovation, BMW has partnered with Figure Robotics to deploy humanoid robots across production lines, significantly boosting productivity.

These robots can perform 1,000 auto part placements daily with precision, allowing human workers to focus on less strenuous tasks.

6. Amazon

Revenue: US$637.96bn
Employees: 1,556,000
CEO: Andy Jassy
Founded: 1994

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Amazon is a key automotive leader, revolutionising its fulfilment centres with automation technologies. 

The company uses autonomous robots for sorting, shelving and transporting items, significantly speeding up order processing. 

Amazon also utilises AI-driven systems to predict customer demand, optimising inventory management and shipping routes. 

Amazon’s use of machine learning for dynamic pricing and its advanced algorithms for warehouse management have dramatically improved operational efficiency.

With its status as a global business leader, Amazon’s comprehensive adoption of automation has inspired a wealth of manufacturing, supply chain and procurement leaders.

5. Samsung

2024 Revenue: US$219.8bn
Employees: 267,800+
CEO: Han Jong-Hee
Founded: 1938 

Samsung office

Samsung, the telco giant, is another global leader in automation. 

Integrating robotics and AI across its smartphone and semiconductor production plants, Samsung’s industrial robots perform vital tasks including precision assembly and material handling, improving efficiency while reducing human error. 

Samsung also implements AI-powered systems for process control and defect detection. 

The company has been a pioneer of AI-integrated mobile phones, with the successful Samsung Galaxy range.

4. Siemens

2024 Revenue: US$83.49bn 
Employees: 312,000
CEO: Roland Busch
Founded: 1847 

Siemens

Siemens enhances manufacturing automation through its critical 

Digital Industries division, offering factory automation infrastructure and industrial control systems. 

A software and digital innovator, the Siemens Xcelerator platform seamlessly integrates IoT-enabled hardware, software and services, enabling automation and connectivity across vital manufacturing sectors like automotive and pharmaceuticals. 

With its drive to advance digital twins and strong commitment to research and development, Siemens is not only offering premium automation solutions but inspiring its use across the industry.

3. ABB

2024 Revenue: US$32.85bn
Employees: 105,000
CEO: Bjorn Rosengren
Founded: 1988

ABB

ABB has established itself as a leader in industrial automation, utilising advanced robotics and AI across various sectors including manufacturing, energy and logistics. 

Its robots are used in tasks such as assembly, welding and packaging, while AI and machine learning drive predictive maintenance and quality control in factories. 

ABB industrial robots are known for their quality, reliability and efficiency, setting new standards across the industry as the company explores how automation can boost the clean energy transition, address the hiring gap and so much more.

2. Rockwell Automation

Revenue: US$8.264bn
Employees: 27,000+ 
CEO: Blake Moret
Founded: 1903 

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Rockwell Automation is a world leader in providing industrial automation solutions that drive the future of smart manufacturing. 

The company integrates advanced robotics, AI and data analytics into factory environments, optimising production lines and reducing operational costs.

Rockwell Automation’s groundbreaking FactoryTalk software platform allows real-time monitoring and control, enabling predictive maintenance and seamless connectivity across machines. 

Rockwell's Automation systems are used in diverse sectors such as automotive, food and beverage, and oil and gas, helping businesses increase efficiency, improve safety and enhance product quality.

In addition to all this, Rockwell Automation through consistent webinars, whitepapers and case studies produces research and insights that highlight the transformative potential of automation for the wider manufacturing sector.

1. Honeywell

Revenue: US$38.5bn
Employees: 102,000
CEO: Vimal Kapur
Founded: 1906

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The degree to which Honeywell prioritises, values and invests in automation is evident in the recent announcement of its plan to split into three separate divisions. These divisions are Honeywell Advanced Materials, Honeywell Aerospace and Honeywell Automation. 

Honeywell Automation will continue the phenomenal achievements of the company so far, taking things further as it spearheads the transition from automation to autonomy. 

The division will continue to drive automation solutions and applications that enhance efficiency and digital transformation across diverse manufacturing industries. 

Through AI, sensors and industrial robots, Honeywell helps make tasks like predictive maintenance, quality control and data inspection seamless and effortless. 

Honeywell’s partnership with Google has further expanded its automation capabilities by incorporating generative AI, enabling smarter, more efficient operations in factories and industrial settings worldwide.

To read the full article in the magazine, click HERE.


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